Industrial Digitalization Calculator

1) Production Planning and Scheduling

1. Is production planning managed in a dedicated system (ERP, APS, MES) rather than spreadsheets

Yes Partially No

2. Is there digital shop-floor scheduling and dispatching by workshops and shifts

Yes Partially No

3. Are actual output and downtime recorded in a system on the same day

Yes Sometimes No

2) Equipment and Maintenance (EAM / CMMS)

4. Is there a digital asset register with equipment passports, criticality and maintenance history

Yes Partially No

5. Are maintenance requests created and closed in a system rather than via calls or messages

Yes Partially No

6. How is maintenance primarily performed

Scheduled (preventive) Condition-based Mostly after breakdowns

7. Are equipment parameters collected automatically (sensors, machines, production lines)

Yes Partially No

3) Quality and Traceability

8. Is quality control managed digitally (inspection plans, quality records)

Yes Partially No

9. Can a production batch be traced from raw materials to shipment within one day

Yes Partially No

10. Are defect causes and corrective actions recorded in a system

Yes Sometimes No

4) Warehouse, Materials and Procurement

11. Is inventory of raw materials and finished goods managed in a system with up-to-date balances

Yes Partially No

12. Are barcodes or RFID used in warehouse or production operations

Yes Partially No

13. Are material requests and purchase approvals processed digitally rather than via emails or chats

Yes Partially No

5) Energy and Utilities

14. Is energy and utilities consumption (electricity, gas, water, steam) automatically measured

Yes Partially No

15. Are energy efficiency indicators and losses calculated on a regular basis

Yes Sometimes No

6) Safety and Compliance

16. Are safety trainings, permits and work authorizations managed digitally

Yes Partially No

17. Are there defined cybersecurity practices for operational technology (OT, ICS)

Yes Partially No

7) Data and Integration

18. Are core systems integrated (for example ERP, warehouse, production, maintenance)

Yes Partially No

19. Are there unified production KPIs (OEE, downtime, output) trusted by both shop floor and management

Yes Partially No

20. Is management reporting generated automatically

Yes Partially No

Industrial Digitalization Calculator

Production type

Questionnaire